Elite Piping Manufacture Co., Ltd., a reputable manufacturer and supplier of flanges, pipe fittings, and line pipes, recently completed a successful export of blind flange sent to Russia.
Blind Flange Sent To Russia About Initial Contact And Inquiry
At the beginning of 2024, we received an inquiry from LUKOIL expressing their interest in procuring a large quantity of flanges for an upcoming oil and gas project in Russia. Recognizing the importance of this opportunity, We informed the customer that we have our own factory and we would quote the price immediately and engaged with them to discuss their specific requirements and project timeline.
Blind Flange Sent To Russia About Negotiation
(1). We leveraged our technical expertise to provide consultation to LUKOIL on the selection of flanges that best suit their project requirements including recommending GOST-12820 blind flanges based on the intended application and operating conditions.
(2). Then, the customer told us they needed these flanges in 2 months. After thorough discussions and analysis, We prepared and submitted a comprehensive proposal to LUKOIL outlining the proposed solution, including pricing, delivery schedule, and any additional services or support offered by us.
(3). We had a discussion about pricing. Because the order quantity is large, we decided to reduce prices by 6% for our customers. After both parties reached an agreement, LUKOIL paid the deposit. We promised that we would arrange production according to the delivery date.
Blind Flange Sent To Russia About Manufacturing
After conducting thorough inspections of the raw materials, we utilized advanced manufacturing technologies and according to production schedule processes to produce the blind flanges with precision and accuracy.
The manufacturing process of blind flanges is a comprehensive and meticulous procedure designed to produce high-quality components that meet stringent industry standards. The initial step involves forging or casting the material into the basic shape of the flange. Forging involves heating the material to a pliable state and then shaping it under high pressure, which enhances the grain structure and overall strength of the flange. Casting, on the other hand, involves pouring molten metal into a mold to achieve the desired shape.
Once the flange has been formed, it undergoes precise machining processes. This includes turning, milling, and drilling to achieve the exact dimensions and specifications, such as the flat sealing surface and bolt holes. Heat treatment processes like annealing, normalizing, or quenching may be applied to improve the mechanical properties, ensuring the flange can withstand high pressures and temperatures.
Quality control is a critical phase in the manufacturing process. Each flange is subjected to rigorous inspections, including dimensional checks, ultrasonic testing, and pressure testing, to verify its integrity and compliance with standards Surface treatments, such as galvanizing, coating, or painting, are then applied to enhance corrosion resistance and extend the flange’s service life. The result is a robust, reliable blind flange ready for use in demanding industrial environments, ensuring safe and efficient sealing of piping systems.
Blind Flange Sent To Russia About Quality Control
Throughout the manufacturing process, our quality control personnel performed inspections at various stages to monitor quality and identify any deviations from specifications. Then, there is a final inspection that includes dimensional checks, visual inspections, and non-destructive testing (NDT) methods such as ultrasonic testing or magnetic particle inspection.
Blind Flange Sent To Russia About Packaging
The flanges are then packaged securely for transportation, taking into account factors like weight, fragility, and shipping regulations.
Blind Flange Sent To Russia About Export Documentation
We prepared all the essential export documents, such as invoices, packing lists, certificates of origin, and any other required customs forms.
Blind Flange Sent To Russia About Shipping
The flanges were shipped to LUKOIL via sea. We provided LUKOIL with an estimated arrival date for the flanges. Throughout the shipping process, we monitored the progress of the shipment and provided updates to LUKOIL as needed.
Blind Flange Sent To Russia About Customs Clearance
Upon arrival in Russia, the goods were declared at customs, and customs officials reviewed the import documents. This includes verifying the declared value of the goods, assessing any applicable import duties and taxes, and confirming compliance with import regulations. Depending on the nature of the goods and the risk assessment by customs authorities, the shipment is declared at a physical inspection to ensure compliance with import regulations and detect any prohibited or restricted items.
Blind Flange Sent To Russia About Delivery
After customs clearance was completed, the flanges were delivered to the LUKOIL’s specified location in Russia.